Design Procedures
Quality Control procedures cover all stages of product design with the specification, design approval and coordination taken to a high level by the Technical Manager. The design work is allocated to and carried out by our qualified and experienced Mechanical and EC&I Engineer’s.
The aim of VISMEC’s design control procedures is to ensure:-
- Product design planning.
- Design input parameters are complete and unambiguous.
- Drawings and other output documents meet input requirements and conform to customer and statutory specifications.
- Product designs are reviewed, verified and validated to confirm customer requirements have been fulfilled.
- Design changes are reviewed and recorded.
Detail of Test / Inspection
Inspection and tests shall be performed in according to the below items;-
- Material Inspection (Chemical Composition, Mechanical Property, Appearance/Dimension)
- Welding Inspection (Groove,Appearance,Nondestructive Examination)
- (Fabrication, Acid Cleaning for Stainless Steel, Buffing is required)
- Dimension Inspection (Body, Parts, Temporary Assembly at shop, Completed Equipment)
- Running Test (Running Check, No Load Running Test, Load Test, Performance Test, Noise Measurement, Vibration Measurement)
- Painting Inspection (Surface Preparation, Appearance, Thickness)
- Other (Lining Inspection, Marking Inspection, Packing Inspection)
Documentation
Planning the design process starts at the outset of any project and is initiated by preparation of a quote document by the sales team to the Clients User Requirement Specification.
All successful tenders are formally handed over where a Project Manager and design team is appointed, operations then proceed with the organization, design and manufacturing stage.
The Project Manager assesses the design and manufacturing progress in relation to approved and well-structured Design Plan Requirements.
VISMEC assures Clients requirements are adhered to, checking for any anomalies and lack of clarity, they keep close liaisons with client representatives.
Models are built as necessary to verify ergonomic features of the product
VISMEC standard documentation is a mandatory requirement and the format reads as follows:-
- User Requirement Specification
- Equipment specification & Data sheet
- Equipment Assembly Drawing
- Calculation sheet (Motor shaft power & kW. ETC.)
- Spare parts list for equipment
- Special tool list
- Operation & Maintenance instructions
- Inspection & Test report/Record
- Factory Acceptance Test
- Site Acceptance Test
- Project Change Note (if required)
When product build is complete, the design is fully validated by Factory Acceptance Tests and Site Acceptance Tests. Product Operation & Manuals are issued with products after validation.
Design output information and data is prepared in a clear and comprehensive format and all drawings are prepared on computer using AutoCAD.
Scope of Work
The scope of work is broadly outlined below.
- Design and Engineering
- Supply Body Equipment
- Accessories and parts
- Fabrication & Inspection
- Painting Material & Work
- Spare Parts (if required)
- Special tools (if required)
- Packing
- Delivery at site
- Installation at site (if required)
- Commissioning at site
Measuring & Test Equipment
- Dial Indicator
- Digital Clamp Meter
- Infrared Thermometers
- Digital Tachometer
- Vernier Caliper & Digital Vernier Caliper
- Inside Micrometer & Outside Micrometer
- Combination Square Set Protractor
- Precision Square Level & plumb
- Inverter Control
- Feeler Gauge
- PT / Colour check